OEM MOULDED COMPONENTS
 
::Tool Room & Design 


Tool Room and full-fledged Computer Assisted Design for designing of intricate moulding tools CAD/CAM integration being done. 
  Milling machine         - 4 Nos. 
  CNC Milling (Mikron)  - 1 No. 
  Spark Erosion           - 2 Nos. 
  Cylindrical grinding   - 2 Nos. 
  Surface grinding       - 2 Nos. 
  Center lathe             - 1 No. 
  Radial drilling            - 2 Nos. 
  CNC/Boring m/c CHEN-H0 TAIWAN (Travel X axis  2300mm Y axis 1000mm Z axis 900mm maximum work piece weight 4 Ton) 
  Design Facility 
  Copy Lathe 
  Precision Lathes        - 2 Nos. 
  Quality Control Department equipped with 3 axis
    co-ordinate measuring machine - POLI, Italian make.
 

Text Box:
::Compounding Facility  


Comprises of controlled storage facility, for resin, fillers, crystals etc. Bulk filler storage and handling with 2 silos of 60 tonnes capacity each width conveying and drying capacity of 3 tonnes per hour. DMC / BMC: DMC /BMC Compounding Z blade mixers capacity 50 Kg, 100 Kg & 300 Kg. Bulk filler handling capacity with bulk storage and handling of filler with 2 silos of capacity 60 Mt each, including handling and drying capacity of 3 Mt/hrs. 

SMC: SMC Compound Machine from M/s. Schmidt & Heinzmann, Germany. With capacity of 1500 Kg/hr (900mm width). Sheet moulding compound (1m wide) commissioned in 1975. 

KMC: KMC Compound machine built in-house with capacity 2500 Kg/hr suitable for injection and compression (1000mm wide) commissioned in 1997. 

 

::Laboratory and test facilities- Components & Products 


Devi has extensive facilities to test as per relevant British (BS), American (ASTM), German (DIN) and Bureau of Indian (BIS) Standards, required Electrical, Mechanical, Thermal and Chemical Properties. 

Mechanical and Thermal Laboratory (Specimen preparation presses) 

  •  100 tons Hydraulic Press - 1 No. 

  •  30 Tons Hydraulic Press- 1 No. 

  •  Universal Testing Machine 10 Ton capacity for
     Tensile, Bending, Shear & Compression Test. 

  •  Izod impact tester

  •  Abrasion / wear resistance tester

  •  Mould Shrinkage measurement.

  •  Martens heat stability tester 

  •  Flammability tester UL 94.V0 

  •  Barcol Hardness Test 

::Electrical Laboratory 

  • 1000KV Di-Electric Break down tester 

  • Arc Resistance Tester (ASTM-D495) 

  • Tracking Index Tester. 

  • Volume and Surface resistivity. 

  • Insulation resistance Tester Meter. 

::Chemical Laboratory 

Fully equipped to test the specs 

  • Glass Polyester resin 

  • Glass fiber 

  • Fillers and other raw materials used in manufacture of PMC 

  • Cure time of compounds 

and Equipped with 

  • Muffle fumance (1000C) 

  • Ovens (0 - 250) 

  • Oil/Water baths 

  • 2 Nos. BROOKFIELD Viscometer with Helipath stand 

  • Penetro-meter 

::Research & Development 

Independent R & D team headed by a Doctorate in Chemical Engineering to develop and improve new & existing grades of PMC, testing of products etc. 

::Products list 


Polyester Moulding Compounds (PMC) 
  Sheet moulding Compounds (SMC)
  Dough Bulk Moulding Compounds (DMC / BMC)
  Kneaded Moulding Compounds (KMC)

PMC Moulded Components 
  By Compression (100 gms - 20 Kgs)
  By Transfer (100 gms - 800 gms)
  By Injection (100 gms - 800 gms)

Allied finished products


Moulding shop  | Moulded samples  |  Facilities